Trying to find the perfect format, features, materials and finishes can be a headache. The … This has been possible thanks to the recent advancements in Press design, Printing Plate and ink technology. For custom printing, flexographic vs lithographic is an age-old debate, as these two are conventional methods in the printing and packaging industry. Flexo – Indirect printing. • Cylinder making technology widely available • Huge support from local ink suppliers. Flexographic vs. Rotogravure Printing: What’s Right For You and Your Budget? ph.async = true; Producing these products generally takes 3 steps: 1. Advice on Finding Your Next Job in the Printing Industry. Gravure printing; Coating volume: Approx 4g/㎡ (wet) Number of plates: 175lpi 250lpi: Ink type: Solvent or Water based: Plate material: Iron (alturminum) core + plating: Exhaust VOC: Combustion: Viscosity: 15 – 17 seconds (No.3 cup) Flexo printing . (A very small volume of packaging work today is a one-run situation). Printers and label makers use four main types of printing processes packaging: flexographic, digital, gravure, and offset. The printing cylinder is inked and the ink is moved onto the paper medium. Even though flexographic and offset printing methods widely overlap in terms of meeting printing needs, there are some key differences that set them apart: Flexography uses rotary flexible plates to directly print on the substrate, rather than printing indirectly through a series of offset plates, as is the case in offset printing. with a lot of local manufacturers of printing presses. This printing technique allows a lot of flexibility with label material. For gravure printing, the image has to be transferred to the substrate with a metal plate. The first step in flexographic printing is designing your artwork. Advantage gravure. If a cylinder gets damaged, the whole cylinder needs to be replaced. Compared with gravure open ink tank, flexo solvent consumption is 40% to 50% lower than gravure printing.. The cost of storage investment would be higher for the rotogravure process than the flexographic process. Each type of printing has a niche or application where it is best suited. The classic letterpress technology. Both printing technologies boast of the ability to print high-resolution images on different substrates. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. This is a very significant point, when comparing pre-press costs. What is sometimes less obvious, is the real cost of the two processes, when compared over the life of the job. "In evaluating the data, it is obvious that the first time costs of rotogravure are more costly than the cost of flexo. The only difference is the versatility of use and cost of production. With our integrated web-fed printing solutions, we create a … The ability to create reverse printed laminated labels in-line. In this blog, I’ll explain the way those two technologies work, and list some advantages and disadvantages of both. Posted by Mark Portelli. s.parentNode.insertBefore(ph, s); Flexo printing can be used on any label material and it is known to produce labels of enhanced durability. To determine the associated costs of each printing technology, let’s take a look at their features and benefits from the perspective of the following factors: The two different printing methods have their own machines and press equipment. Both commercial printing methods are great at producing high-quality and high-resolution prints. Digital printing is a mainstay for smaller printing jobs, but also be aware that this form of printing might not be the best option. Excellent color quality and consistency using “hd flexo plates” across long runs. As the name suggests, flexo printing utilises flexible plates for a rotary printing process. Click one of our member below to chat on. The differences between the two methods are outlined below. For instance: Rotogravure many years ago obtained a reputation for being a high cost process from the publication industry. The substrates on the rotogravure press go through on average 4~6 meters of distance between color stations; on a flexographic press, goes through 4-6cm. The scale in plate cost alone can range five-times considering a rubber plate up to a high-end photo polymer. But that’s just the appropriate response! Save Letterpress is the "godfather" of printing. 0 Likes. It’s more versatile and … Digital Printing vs. Flexographic vs. Gravure Printing Flexographic Printing . The type of aqueous coating required depends heavily on the application. Flexographic Printing. Digital Printing vs. Flexographic vs. Gravure Printing Flexographic Printing . Printing-press cost works out to be considerably higher in rotogravure printing as compared to flexographic printing. Gravure Versus Flexo Printing-Part 1 Published: July 01, 2009, By By David Argent Contributing Editor Gravure and flexo, two primary printing processes, continue to compete head to head in the packaging market segment. It is the oldest printing technique. There are many misconceptions about the relative costs of rotogravure vs. flexography. In this process, ink is applied to a relief plate cylinder, which then prints the relief design onto the label material. There is a CDI for every need: from narrow web label printing, to flexible packaging and wide format corrugated printing; from one color printed corrugated boxes to highly sophisticated multi-color packaging and even security printing. Disadvantages flexographic printing: Flexo printing is commonly used for large print jobs because the printing plates with designs that are needed in order to impress the image onto the label cost a certain amount of money. Copper plated steel cylinders are engraved with the chosen design using a laser or diamond tipped stylus. Flexo Printing – Pros and Cons. The team typically replies in a few minutes. Though these two have the ability to print high-quality images on a vast array of substrates, they differ in terms of production cost. The following study uses data obtained from several trade houses that specialize in roto and flexo plate making as well as information obtained from printers that do their own flexo pre-press. Screen printing. Flexographic printing and rotogravure printing may be two of your best options. The gold and the Supreme Award jobs at Flexo Tech Print Awards 2017 were also made with Marvaco expanded gamut (EG) printing. Right after the Gutenberg Press popularized movable type back in the 15th century, letterpress had been the predominant printing technique for five centuries. Flexo Printing Process vs. Rotogravure. Copper plated steel cylinders are engraved with the chosen design using a laser or diamond tipped stylus. Bulk printing is a tedious task and does require some level of optimization. The latter processes would probably require six stations! Rotogravure printing is a newer technology that relies on engraved individual cylinders to produce the printed image. Whether hot-foil embossing, inline laminating, hologram insetting, gravure printing, screen printing, cold foil application or printing on the back, your Heidelberg flexo printing press will print, embellish, and die-cut in one pass. Worth noting as well is that rotogravure printing is better for shorter runs because the cost of the cylinders is lower. However, one outweighs the other when it comes to costs. But what does that mean for flexographers? The production process also costs much less. Aside from the pre-press costs, printers should also consider some of the other advantages of rotogravure: Dick Chesnut Digital printing is a complementary process to flexographic printing — the two can happily co-exist side-by-side. Equipment-wise, the cost of each machine looks close, but US$500,000 may be a significant amount of savings for some businesses. Read on to know what’s right for your budget. Version changes are time-consuming to make; It is for good reason that flexographic printing is … In the case of "Example B", the break-even point is reached after just the first production run. There is a CDI for every need: from narrow web label printing, to flexible packaging and wide format corrugated printing; from one color printed corrugated boxes to highly sophisticated multi-color packaging and even security printing. 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